doebritz Hygienic Bag Dump – 25 kg bags,Modular design,ATEX

doebritz Hygienic Bag Dump – 25 kg bags

Overview

The whole system is modular, which allows installation of any station as a stand-alone unit, with the flexibility for future upgrades or integration with other modules.The bag dumping station can be upgraded with fully automated bag de-palletizing also paper and plastic waste evacuation, so that the entire system can be fully automated to increase productivity and reduce
labour costs. Among other benefits, the hygienic dumping of powders before dosing or mixing mini-mizes the need for heat treatment of the final product,enhances flavor, and lowers overall processing costs.

Appliance

Designed for opening and cutting plastic liners, with environmentally friendly recycling of paper and plastic waste. Fully modular in design, with optional automated,semi-automated, or stand-alone versions available.

Hygienic design features

• Paper materials are removed outside the hygiene area;only the plastic inner bag enters the hygiene area.
• Paper bags do not come into contact with any surfaces that touch the plastic bag.
• Automatic plastic bag cutting and powder discharge prevent external contamination of the powder; no hand
• knives are used, and no additional dust is generated.
• Complies with the “Red Line” hygiene standards of dairy processing.

Highlights

• Fully hygienic solution
• For 25 kg / 55 lb paper bags
• Automatic, semi-automatic or stand- alone design options
• Modular design
• Upgradeable to any confguration
• Environmentally friendly recycling of paper and plastic waste

Design Brief

Modular scope of supply

• De-palletizing & paper-cutting station
• De-papering conveyor
• Evacuation of paper waste
• Plastic bag cutting station
• Powder dumping station
• Evacuation of plastic waste

Upgrade options

• Each module is stand-alone and can be supplied on demand
• Every confguration is upgradeable
• Every module can be retroftted
• Stand-alone modules can be upgraded
• with other modules at a later stage

Integration

• Suitable for vacuum and positive pressure powder transport
• Option: full CIP compatibility
• Integral sifter screen and/or in-line magnets
• Accessible from foor level (vacuum transfer only)
• Integrated dust control
• Complies with dust explosion regulations
• No tools are required for disassembly and cleaning

Product Description

• Hygienic Bag Dump – 25 kg bags is a semi-automatic system comprising the following stations:
  Ergonomically designed outer paper bag opening station that completely removes the paper layer, ensuring only the plastic inner liner enters the hygiene area;
• cutting of the plastic inner liner;
• dumping of the powder.

owder dumping design

The system is designed for vacuum or positive-pressure powder conveying and complies with hygiene standards and dust explosion regulations. It can be operated by just 1 to 2 people and processes up to 3 bags per minute. The design effectively prevents powder contamination and eliminates the need for manual cutting tools. A dual-start button ensures hands are kept safely away from the automated bag cutting mechanism, significantly improving operator safety. Integrated dust extraction keeps dust emissions to a minimum. The system also features separate discharge for paper and plastic waste, supporting environmentally friendly recycling practices. Additionally, the bag dumping unit can be configured to integrate with CIP lines, with tool-free assembly and disassembly for easy maintenance.